Start With the Freight and Trailer

Before selecting a strap, evaluate what needs to be restrained and where the available anchor points are located. A stable pallet of uniform cartons has different requirements than machinery, mixed freight, irregular products, or loose items that need to be unitized before loading.

Four questions can narrow the selection:

• Does the trailer already have compatible E-track?
• Does the freight need high, moderate, or limited tension?
• Is the restraint securing cargo to the trailer or bundling products to a pallet?
• Will the strap return to the shipping facility after delivery?

The complete securement plan must also account for cargo weight, packaging strength, movement direction, void space, and the condition of the trailer. A strap is one part of the system and should not be expected to correct poor weight distribution, damaged pallets, or large uncontrolled gaps.

E-Track Ratchet Straps for Adjustable Trailer Restraint

E-track ratchet straps attach to E-track rails mounted inside an enclosed trailer. Their E-track fittings lock into slots along the rail, allowing the strap to be positioned near the freight. The ratchet mechanism then applies and maintains tension.

Logistick offers 2-inch E-track ratchet straps in 12-foot, 16-foot, and 20-foot lengths, with a working load limit of 1,333 pounds. That rating applies to the strap assembly under its specified conditions. It does not mean that a single strap can secure any 1,333-pound load. Strap angle, anchor strength, cargo geometry, movement direction, and the number of restraints all affect the final configuration.

E-track ratchet straps are a strong option for regular use in company-controlled trailers that already have suitable rails. They can be adjusted for changing load dimensions and reused when they remain in acceptable condition.

Select the strap length based on the route it must follow around the cargo and between the chosen anchor points. A strap that is too short cannot be routed correctly, while an unnecessarily long strap creates excess webbing that must be secured out of the way. E-track orientation also affects where anchors are available and how the strap can be positioned. 

Cam Straps for Pallet Unitization

Cam straps use a cam buckle rather than a ratcheting mechanism. They are generally easier to tighten by hand and apply less mechanical tension than a ratchet strap.

Logistick’s 1-inch Pallet Cam Straps are designed to secure loose cargo to pallets without hooks or shrink wrap. They are available in several lengths and are intended for use with the Pallet Cam Strap Tool Kit, which helps route the strap beneath the pallet.

This makes cam straps useful when the primary goal is keeping cartons or other products together as a unit before and during transportation inside an enclosed trailer. They can provide more control than relying on stretch wrap alone in a suitable application, while avoiding the higher tension of a ratchet mechanism.

Cam straps are not a direct substitute for E-track ratchet straps. A pallet cam strap stabilizes freight on the pallet, while an E-track strap connects cargo to trailer-mounted anchor rails. Some loads may need both unitization and trailer restraint.

Because cam straps apply less tension, they can also be considered for products or packaging that may be damaged by excessive compression. The strap should still be tight enough to control the load, and edge protection may be necessary where the webbing passes over vulnerable corners.

LogiRatchet Strap for Reusable Anchor-Based Securement

The LogiRatchet Strap® is a reusable alternative to traditional banding and buckles. Instead of connecting to standard E-track rails, the original LogiRatchet Strap hooks onto compatible Logistick strapping anchors such as Intermodal Strap®/XL, Super Strap®, and International Strap® 2.0.

A built-in tensioner allows employees to tighten the strap without a separate banding tool. The integrated magnet can temporarily hold the ratchet against a trailer or container wall during loading, keeping it accessible and off the floor.

At the destination, the user loosens the tensioner and releases the strap rather than cutting banding. This can reduce material waste and shorten removal time when the operation has a practical process for recovering the reusable strap.

LogiRatchet Strap is most attractive when a shipper wants the placement flexibility of Logistick’s anchor systems without using disposable banding on every load. However, reusability creates its own operational requirements. Straps must be recovered, returned, inspected, stored, and available for the next shipment.

For operations that need compatibility across different securement setups, the LogiRatchet Strap® DH adds both E-track and Logistick anchor clips. Product selection should be based on the anchor system actually installed in the enclosed trailer or container.

Banding and Buckles for One-Way Shipments

Polywoven banding creates a tensioned barrier when used with compatible Logistick anchors and properly matched buckles. This arrangement is common in one-way shipping because the banding travels with the freight and does not need to return.

Banding can be positioned around regular or irregular cargo and is available in different widths, materials, and strength ratings. The correct choice depends on the anchor product, cargo weight, transportation mode, and approved loading method.

Buckles are part of the system, not interchangeable accessories. Their size and design must match the banding and application. A wider or stronger band should not be paired with an unverified buckle simply because the material fits through it.

Banding is often a practical choice when the shipment is not expected to return and recovering reusable equipment would create more labor and expense than the material itself. The tradeoff is that employees must measure or prepare the banding, install the buckle, apply the correct tension, and cut the material during unloading.

Match Tension to the Cargo

More tension does not always mean better securement. Excessive force can crush cartons, deform products, damage palletized freight, or overload an anchor point. Too little tension allows the cargo to move and may cause the strap to loosen during transit.

Ratchet straps provide greater mechanical advantage and more precise tightening for loads that need firm restraint. Cam straps use hand-applied tension and are often better for pallet unitization or packaging that cannot tolerate strong compression. LogiRatchet Strap combines reusable webbing with a built-in tensioner, while banding systems use a buckle and, in many applications, a separate tensioning tool.

Whichever system is selected, straps should contact stable parts of the load. Use corner protection when webbing or banding could cut into packaging or when a sharp edge could damage the restraint.

Inspect Before Every Shipment

Reusable webbing should be inspected before each use. Remove a strap from service if it has cuts, significant abrasion, broken stitching, chemical damage, heat damage, deformed fittings, corrosion, or a ratchet or cam mechanism that does not work correctly.

E-track rails and other anchors also need inspection. A properly rated strap cannot perform as intended when attached to a damaged track or an unsuitable anchor.

For banding systems, confirm that the material and buckle match the product instructions and have not been damaged during storage. Employees should also know how to tension and remove the system safely.

Choose a System That Fits the Workflow

E-track ratchet straps are often the right choice for adjustable, reusable restraint in enclosed trailers with compatible E-track. Cam straps help keep lighter products unitized on pallets. LogiRatchet Strap provides a reusable option for compatible Logistick anchor systems, while banding and buckles support one-way shipments and route-specific securement methods.

Logistick’s full Strapping Systems line includes these products and the components needed to complete each setup. If several options appear suitable, the Logistick team can review the freight, trailer, anchor points, and shipping route to help identify a system worth testing.

The post How to Choose the Right E-Track and Strapping System appeared first on logistick.com.

Why Logistick Created a Recycling Network

Many Logistick products are designed to travel with a shipment, instead of being returned to their point of origin. This one-way model eliminates the need to recover, return, store, and maintain ownership of conventional reusable equipment. 

Reusable load bars can work well in a closed-loop operation, but they become harder to manage when the receiving location is not part of the shipper’s equipment network. A metal load bar may be left behind, lost, stored indefinitely, or shipped back at an additional cost. Reusable equipment provides little operational or environmental value when no practical return process exists.

Logistick’s one-way systems address that problem by traveling with the freight and being recycled at the end of their travel. After removal, qualifying plastic components can enter a recycling stream where local services and material volumes allow.

Logistick’s Recycling Network helps connect the end of one shipment with the next step in the material lifecycle. There is no guarantee that every local recycling program will accept every component. Instead, Logistick’s Network gives customers a practical place to look for a compatible recycling facility when ordinary municipal or commercial recycling programs do not accept these specialized plastics.

Logistick Products Begin With Recycled Material

The product lifecycle starts even before a securement device reaches the loading dock. Logistick manufactures its plastic components using post-industrial recycled material, including recycled ABS and polycarbonate. The products are not simply designed with potential end-of-life recycling in mind. They are made from recycled plastic at the beginning of their useful lives. 

ABS is used in many Logistick products because it can provide the strength, durability, and consistency required for freight securement. Recycled ABS can preserve those useful characteristics while reducing demand for virgin resin. 

Using recycled content does not remove the need for responsible handling after use. A product made from recycled plastic can still become waste if it is mixed with incompatible materials or sent to a facility that cannot process it. This is where separation and recycler coordination become important.

How the Recycling Process Works

The first step is to separate used Logistick plastic products from general trash and other materials. Many of Logistick’s products are made using #7 ABS or polycarbonate plastic, which requires special care and separation from other materials for recycling. 

Remove or separate incompatible components according to the product-specific recycling instructions. Lumber, adhesive, foam, banding, buckles, metal fittings, and plastic components may not all belong in the same recycling stream. 

Next, ask your current commercial recycler whether it accepts separated #7 ABS and polycarbonate streams. Provide clear information about the material, expected volume, condition, and frequency of collection. Do not assume that a facility accepts the material simply because it handles other plastics.

If the recycler accepts it, collect the material in the containers it specifies. Depending on the operation and recycler, this may involve bins, gaylords, or other bulk containers. Once enough material has accumulated, coordinate pickup or delivery directly with the recycling company.

If your current recycler cannot accept the material, use the Logistick Recycling Network to find another possible outlet.

What the Recycling Network Map Provides

The Recycling Network page maintains a directory of recycling contacts concentrated in the Midwest that can process some or all Logistick product components. Each listing includes an address and contact information so shippers can discuss their material directly with the recycler.

The map should be treated as a starting point for coordination rather than a universal drop-off guarantee. Before shipping or delivering material, contact the listed company and confirm:

• Which Logistick product components it accepts
• Whether ABS and polycarbonate must be separated
• How clean the material needs to be
• What packaging or containers are required
• Whether minimum volumes apply
• Whether appointments or advance documentation are required

Some recycling partners may be set up for separated Gaylords or truckload quantities rather than small individual returns. A shipper with limited volume may need to accumulate material over time, work with a local recycler, or coordinate with other facilities in its network.

What Happens to the Recycled Plastic?

After the plastic is dropped off, what happens next depends on the recycling company. In a typical mechanical recycling process, accepted plastic is sorted, cleaned as needed, reduced into smaller pieces, and prepared as recycled feedstock. That material may then be compounded or used in the manufacture of new plastic products.

Recycling as Part of a Larger Sustainability Strategy

The Recycling Network is one piece of how Logistick approaches environmental responsibility, and it depends on everything that comes before it. Freight that arrives undamaged keeps product and packaging out of landfills and removes the need for replacement manufacturing and a second shipment. The devices doing that work are made from post-industrial recycled resin, so material that already had one life is what holds the load in place. The Recycling Network gives that material somewhere to go after the trailer is unloaded, rather than leaving recovery as an open question at the end of the trip.

If you want help figuring out what your local facility can collect and where it should go, contact your Logistick representative for product-specific recycling guidance.

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Why Freight Damage Risk Increases During Peak Season

Most peak season freight damage does not come from a single failure. Instead, it begins with a small change in the loading process, like a trailer leaving before the crew completes inspection or teams substituting securement supplies when stock runs low.

Higher shipping volume also means that small error rates create more incidents. A process that causes problems in only a small percentage of loads can still cause significant damage as the number of daily shipments increases. These conditions make consistency especially important. Teams need clear instructions, appropriate products, and enough time to confirm that each load is secure before the doors close.

Look Beyond the Cost of the Damaged Product

Freight damage costs more than the value of the product it damaged. A claim can also require photographs, inspections, internal reports, customer communication, reshipping, disposal, and inventory adjustments.

The disruption may reach several departments. Warehouse employees have to address returned or rejected freight, transportation teams must arrange another shipment, and customer service employees must explain the delay. If the replacement must be expedited during an already busy season, transportation costs may rise further.

Repeated damage can also affect customer confidence. Retailers and distribution partners depend on inventory arriving intact and on schedule, especially during the weeks when sales volume is highest. A damaged seasonal shipment may reach the customer too late to recover its full value.

Viewed against that full total, prevention is an operating investment rather than a material expense. The downstream cost of a single claim can exceed the cost of the securement system that would have prevented it.

Standardize Loading Before Volume Peaks

The best time to improve a peak season process is before the dock gets crowded. Review your recurring load configurations and identify which ones have produced damage, rejected deliveries, leaning pallets, or freight resting against trailer doors. Write clear instructions for those configurations covering where freight belongs, how voids are handled, which products to use, and where each restraint goes.

Standardization also removes last-minute judgment calls, which can reduce downtime. This doesn’t mean that every load should be treated the same way. Changes in weight, packaging, pallet height, transportation mode, trailer construction, or container type can all call for a different plan.

Train Temporary and Reassigned Employees

Temporary employees often join operations when experienced team members have the least time available to train them. A short, focused securement program can help close that gap.

Training should explain why freight moves, not only how to install a product. Employees who understand the effects of acceleration, braking, turning, vibration, rail coupling, and ocean movement are better prepared to recognize an unsafe load.

They should also learn the limits of each system. Loadbar systems are engineered for horizontal use. The board seats against the freight on its 3.5-inch face, which trades contact area for a much stronger beam; turned vertical, it bows and flexes under load. Vertical placement is acceptable only where space is limited, such as securing a load right at the trailer doors. Wedges primarily control forward longitudinal movement and should not be treated as lateral restraint. Air bags and void fillers help manage open space, but generally do not replace a structural barrier.

Hands-on practice is essential. Employees should install and remove the products they will use, identify damaged equipment, and demonstrate the inspection process before working independently.

Control Mixed Freight and Changing Load Patterns

Peak season loads are not always uniform. One enclosed trailer may contain different pallet heights, packaging strengths, weights, or delivery stops. That variation creates movement points that may not exist in a full load of identical freight.

Mixed freight should be evaluated as separate cargo zones. Dense products should not be allowed to shift into lighter or more fragile goods. Tall pallets may need support at multiple heights, while irregular items may require Strapping Systems rather than a single rigid barrier.

Stop-off shipments also need careful planning. When one section is unloaded, the remaining freight must still be secure for the next leg. A restraint that works only while the trailer is full may leave a dangerous void after the first delivery.

For ISO containers, loaders must consider the forces expected throughout the complete route. Securement should be selected for the truck, rail, and ocean legs that apply, not only for movement away from the first loading dock.

Keep Freight From Building Momentum

Freight is easier to control before it starts moving. Even a small gap can give a pallet room to accelerate before it reaches a restraint, increasing the force placed on the securement system.

Loadbars and wedge systems should be installed as close to the freight as their instructions allow. Air bags and void fillers should be properly sized for the gaps they occupy. Strapping should be tensioned correctly without crushing packaging or deforming the product.

Side-to-side and front-to-back movement must be evaluated separately. A wedge or horizontal Loadbar may provide longitudinal restraint, while air bags or void fill control lateral space. Irregular freight may also require strapping to stabilize individual pieces. Many peak-season loads benefit from a layered approach rather than relying on a single product to handle every job.

Prepare Securement Inventory in Advance

A well-designed process cannot work if the right products are unavailable. Review expected Q4 shipment volume and compare it with current inventory, typical usage, lead times, and storage capacity.

The peak season readiness checklist should include:

• Confirming adequate securement products for forecasted shipment volume
• Stocking the correct lumber, banding, buckles, and other required components
• Inspecting reusable straps, ratchets, E-track fittings, and inflation equipment
• Removing damaged or worn equipment from service
• Keeping installation and removal instructions available at the dock
• Organizing products so employees can find the correct system quickly
• Establishing a reorder point before inventory reaches emergency levels

Avoid substituting products without confirming compatibility. Similar-looking straps, buckles, anchors, and banding may have different performance characteristics or intended applications.

Consider One-Way Systems for Seasonal Volume

Reusable equipment can work well in closed-loop operations, but peak season can expose its logistical weaknesses. Bars and straps may be left at customer facilities, delayed on return routes, or unavailable when the next trailer is ready.

One-way cargo securement systems travel with the shipment and do not need to return to the loading facility. This can simplify inventory planning and reduce dependence on equipment recovery during high-volume periods.

One-way systems may also improve consistency. Employees begin each installation with components in a known condition instead of adjusting for bent, worn, missing, or mismatched reusable equipment. The right choice still depends on the load, trailer or ISO container, and transportation mode, but return logistics should be part of the peak season decision.

Inspect Every Load Before Dispatch

A final walk-through creates a deliberate pause between loading and departure. Verify that freight is stable, weight is distributed appropriately, voids are controlled, restraints are installed as specified, and nothing is leaning against the doors. Photographing the completed load supports training, quality reviews, and claim documentation, and it makes it easier to spot recurring differences between facilities or shifts. 

Build a More Consistent Peak Season Process

Peak volume does not have to produce peak freight damage. Clear load plans, trained employees, adequate inventory, and repeatable inspections can help shipments leave the dock with fewer preventable risks.

If your team is preparing for a seasonal increase, explore Logistick’s cargo securement products or request free samples to test a suitable system before shipping volume reaches its peak.

The post Preventing Freight Damage During Peak Shipping Season appeared first on logistick.com.

How Loadbars Restrain Freight

A Loadbar creates structural restraint across the width of an enclosed trailer. Logistick Loadbars use two pockets attached to opposing trailer walls and a 2×4 installed horizontally between them. The lumber is positioned against the freight to block movement before it starts.

This type of restraint is especially useful behind light- to medium-weight palletized cargo. Instead of applying pressure to the top or sides of an individual item, the Loadbar forms a barrier across the trailer. That allows the system to restrain a full pallet row or cargo section when it is properly selected and installed.

Loadbars should usually be installed horizontally, with the 2×4 parallel to the trailer floor, except in the case of space limitations. Both pockets should sit at the same height so the lumber remains level and makes proper contact with a stable portion of the load.

Logistick offers several Loadbar systems for different trailer conditions. Loadbar Wide® is the more versatile option and the default choice for most modern trailers: an extra-deep lumber pocket generates adequate outward pressure at today’s standard interior width of roughly 102 inches. Loadbar XL® is built for tighter applications in the 100½- to 102-inch range, and its perforated foam insert allows half the foam to be removed for excessively tight installs in trailers under 99 inches, which makes it useful in older, smooth-sided trailers. Both systems use a standard 96-inch 2×4, so the decision comes down to interior width rather than lumber.

How E-Track Ratchet Straps Restrain Freight

E-track ratchet straps rely on tension rather than a rigid barrier. Each end of the strap connects to E-track rails permanently mounted inside an enclosed trailer. The ratchet then tightens the webbing around or across the cargo.

This flexibility makes E-track straps useful for items that do not form a stable, uniform pallet row. Equipment, carts, appliances, machinery, mixed freight, and irregularly shaped products may be easier to control with straps positioned around suitable parts of the load.

Logistick offers 2-inch E-track ratchet straps in several lengths. The 12-foot, 16-foot, and 20-foot models have E-track fittings and a working load limit of 1,000 pounds. That working load limit applies to the strap assembly under its specified conditions. It should not be treated as a simple statement that one strap can secure any 1,000-pound shipment. Cargo weight, direction of movement, number of straps, anchor strength, strap angle, and load geometry all affect the final securement plan.

Ratchet straps must be tight enough to control the cargo without damaging it. Too little tension can allow movement, while excessive tension can crush packaging, deform products, or place unnecessary stress on the strap and anchor points.

When Loadbars Are the Better Choice

Loadbars are often the more practical option when freight is arranged in stable pallet rows inside an enclosed trailer. Because the system spans the trailer, a correctly positioned Loadbar can block a complete row instead of requiring a strap to be routed around each item.

They are also well-suited to one-way shipping. A conventional reusable load bar creates an ownership problem when the trailer or shipment does not return to the original facility. Someone must retrieve, store, track, and reposition the equipment. Bars may also be lost, left at a customer location, or unavailable when the next load is ready.

Logistick Loadbars are designed as economical one-way systems. They travel with the shipment, so the shipper does not need to arrange their return. This can make the true cost more predictable for irregular routes, customer deliveries, and operations that do not control the receiving trailer.

Installation is also straightforward once employees know the procedure. The application areas must be clean and dry, the correct lumber length must be used, and the Loadbar must be installed horizontally and snugly against the freight. Depending on the model, installation can generally be completed in one or two minutes.

When E-Track Ratchet Straps Are the Better Choice

E-track straps make sense when a trailer already has compatible E-track rails, and the freight needs flexible restraint. Multiple attachment slots allow workers to adjust strap placement for cargo that changes from load to load.

They can be particularly useful for:

• Individual items that need to be held against a trailer wall
• Irregular freight that does not create a uniform face for a Loadbar
• Cargo that needs restraint from more than one direction
• Repeated routes in company-controlled trailers
• Loads that need adjustable tension rather than a rigid barrier

E-track straps are reusable when they remain in acceptable condition, which can lower the cost per trip in a closed-loop operation. However, the purchase price is only part of the economic comparison. Reusable straps must be collected, inspected, stored, and returned to the loading point. Missing straps, damaged webbing, bent fittings, and jammed ratchets can increase the real cost of the system.

Before each use, inspect the webbing, stitching, ratchet, and E-track fittings. Remove any strap with cuts, significant abrasion, chemical damage, broken stitching, corrosion, deformation, or a ratchet that does not operate correctly. E-track rails and their attachment to the trailer must also be in suitable condition.

When to Combine Loadbars and Ratchet Straps

A Loadbar and E-track ratchet straps can perform complementary jobs inside the same enclosed trailer. For example, straps may stabilize individual items or prevent lateral movement, while a horizontal Loadbar blocks the rear of the overall cargo section. This approach can be useful when a load contains both palletized goods and irregular freight.

Combining systems does not automatically make a load secure. Each component must have a defined purpose, and the complete plan must account for cargo weight, packaging, void space, movement direction, anchor condition, and trailer construction. One system should not interfere with the correct installation or tension of the other.

Choosing the Right System for Your Operation

In general, businesses should choose a Loadbar when needing a rigid horizontal barrier, particularly behind stable pallet rows or for one-way shipments where retrieving reusable equipment is impractical. Alternatively, E-track ratchet straps may be a better choice when the enclosed trailer already has suitable E-track and the cargo needs adjustable tension, flexible placement, or restraint around individual items.

Also consider who owns the equipment and where it ends up after delivery. Reusability creates value only when the straps reliably return, remain undamaged, and can be inspected and stored efficiently. A one-way Loadbar may be more economical when return logistics would cost more than the securement device itself.

For loads that include both uniform pallets and irregular cargo, using Loadbars and E-track straps together may provide better control than relying on either method alone. If the correct setup is unclear, contact Logistick to find an appropriate solution for your freight.

Frequently Asked Questions

Are load bars better than ratchet straps?

Neither system is better for every load. Load bars provide rigid horizontal restraint and often work well behind pallet rows. E-track ratchet straps use tension and are better suited to individual items, irregular freight, and adjustable anchor positions inside trailers equipped with E-track.

Can load bars and ratchet straps be used together?

Yes. Inside an enclosed trailer, E-track ratchet straps can stabilize individual items or control lateral movement, while a horizontal Loadbar blocks movement at the rear of the cargo section. Each component must be properly selected and installed for the load.

Are E-track ratchet straps reusable?

E-track ratchet straps are reusable when the webbing, stitching, fittings, and ratchet remain in acceptable condition. They should be inspected before every use and removed from service if they show cuts, significant abrasion, broken stitching, deformation, corrosion, chemical damage, or mechanical problems.

Should a Loadbar be installed horizontally or vertically?

A Loadbar should usually be installed horizontally, with the 2×4 parallel to the trailer floor. Both pockets should be installed at the same height on opposing walls so the lumber remains level. There are rare instances when a load bar should be installed vertically.

The post Cargo Load Bars vs. Ratchet Straps: What’s the Difference? appeared first on logistick.com.

A Freight Securement Problem Creates a New Idea

Logistick’s story began when founder Tom Kanczuzewski encountered a costly freight securement requirement while pursuing a contract with a furniture manufacturer. The customer required steel load locks to secure its shipments, but the expense created a significant obstacle.

Furniture presents a difficult securement challenge. It is often bulky, irregularly shaped, and vulnerable to damage from even a small amount of movement. If products shift inside a trailer, finishes can be scratched, corners can be crushed, and entire pieces may become unsellable.

Kanczuzewski began looking for a more economical way to block and brace freight. That work led to the invention of the Loadbar®. Logi-Stick, Inc. was incorporated in 1992 and later became Logistick, Inc.

One-Way Securement Solves an Ownership Problem

Conventional reusable securement equipment can work well when it moves through a reliable closed-loop system. Metal load bars and other reusable devices belong to someone, which means they must be recovered, returned, inspected, stored, and maintained.

In practice, that return process is not always dependable. Equipment may be left inside trailers, stored at receiving docks, damaged during use, or never sent back to the original shipper. When a device disappears, the company that purchased it absorbs the loss and has to replace it.

One-way securement removes that ownership problem. The system travels with the shipment and completes its job at the destination. There is no return freight to arrange, no equipment pool to maintain, and no need to track down a missing load bar before the next trailer can leave.

This model can be especially useful for irregular routes and shipments sent to customers outside a controlled equipment network. Instead of assuming reusable equipment will find its way back, the shipper selects a system designed for the actual route.

After removal, qualifying Logistick plastic components can be separated and directed to an appropriate recycling stream.

Made From Recycled Plastic

Logistick products are not simply designed to be recyclable after use. The manufactured plastic components are made from recycled material at the beginning of their useful lives.

Logistick uses materials such as recycled ABS and polycarbonate because they can provide the strength, durability, and consistency required for freight securement applications. Foam used in many Logistick products also contains recycled material.

Using recycled feedstock reduces the need for virgin plastic before the product reaches the loading dock. Recycling the material again after use can extend that lifecycle, provided the components are properly separated and accepted by an appropriate facility.

This distinction is important because a product being technically recyclable does not guarantee that it will be recycled. The receiving facility still needs a practical collection process and access to a recycler that accepts the material.

Making Recycling More Practical

Telling a shipper that a product is recyclable is only the beginning. Employees also need to know how to separate the material, where to store it, and which facility may accept it. The Logistick Recycling Network gives shippers and receiving facilities a place to begin. Its live directory identifies plastics recyclers and processors in several regions, along with contact information for each facility.

The first step is to ask the company’s current commercial recycler whether it accepts separated #7 ABS and polycarbonate streams. If it does, the used components can be collected in bins or other containers specified by the recycler.

If the current recycling provider cannot accept the material, the Logistick network can help identify another possible outlet. Each recycler should be contacted before material is shipped or delivered. Acceptance can depend on resin type, cleanliness, separation, location, and volume.

This process gives warehouse and sustainability teams a more practical way to manage used securement devices. Rather than placing everything into general waste, they can create a defined collection stream and coordinate the next step with a recycler.

Operational Carbon Neutrality and Continued Progress

In April 2021, as Logistick marked its 30th anniversary, the company announced it had become operationally carbon-neutral. The initiative centered on a partnership with the Mamoni Valley Preserve, a nonprofit dedicated to conserving rainforest in Panama’s Mamoni Valley. Logistick contracted to lease a 546-acre tract in the preserve, offsetting its operational carbon footprint through 2050.

That milestone supported the company’s broader sustainability message of “securing freight today, helping sustain tomorrow.” It also became part of a longer effort involving recycled materials, renewable energy, recycling programs, carbon accounting, product development, and freight damage prevention.

What 35 Years of Experience Means for Shippers

Longevity matters when it results in better products, better testing, and more informed recommendations. Logistick tests freight securement products and continues evaluating their performance under different operating conditions. That includes exposure to heat and cold, changing trailer and container wall designs, and the forces associated with truck, rail, and ocean transportation.

Product selection must account for the equipment being used. A smooth-sided 53-foot trailer does not have the same interior conditions as a corrugated domestic intermodal container or an ISO container moving by ocean vessel. Freight weight, packaging, void space, wall condition, and transportation mode can all change the appropriate securement method.

This is why Logistick’s work extends beyond selling individual products. Its sales and research teams review load photographs, weights, packaging, equipment, and current loading practices. They can also provide on-site testing and employee training.

Sometimes that review leads to a Logistick product recommendation. In other cases, the team may determine that a different method is more appropriate. The objective is to identify a securement plan that protects the freight and the people handling it.

Reducing Waste One Shipment at a Time

The waste associated with freight securement involves more than the device itself. It includes the damaged pallet that cannot be sold, the replacement shipment that consumes additional fuel and packaging, and the reusable equipment that is lost because no return process exists.

For 35 years, Logistick has worked to reduce those problems through one-way cargo securement, recycled materials, product testing, customer training, and an expanding recycling network. The products have evolved, but the central purpose remains the same: keep freight from shifting so it can arrive safely and intact.

Companies looking to reduce freight damage and improve their securement process can contact Logistick to discuss their load configuration and explore an appropriate solution.

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Plan for the Complete Intermodal Route

Intermodal cargo may travel by truck and rail, or by truck, rail, and ocean. Each mode subjects the load to a different combination of forces. For example, a container that appears stable during highway movement may not remain stable after rail coupling. Coupling impacts can create strong longitudinal forces that drive cargo toward the nose or doors. 

For ocean transportation, the discussion applies only to ISO containers. These containers may experience rolling, pitching, lifting, stacking, and other handling conditions throughout the journey. The container structure is designed to carry external stacking loads through its corner posts. However, cargo inside the container still needs to be secured against the movement and handling forces associated with the ocean leg. 

Given the varying forces that intermodal transportation can place on cargo, securement products and placement should reflect the entire route, not just the first leg. 

Inspect the Container Before Loading

Once a travel plan is set, confirm that the chosen container is suitable for the commodity and transportation route. Check the floor, walls, roof, doors, seals, and corner posts for visible damage. The doors should close squarely, and the locking hardware should operate correctly.

The container should also be clean, dry, and compatible with the packaging and securement system chosen for the trip. Adhesive-mounted products require clean and dry application surfaces. Dust, condensation, frost, grease, and residue can interfere with adhesion, leading to product damage en route.

Do not load a container simply because it is available. If its condition could compromise the cargo or securement plan, report the problem and follow the appropriate process for rejecting or preparing the equipment.

Build a Stable Load From the Floor Up

A securement device cannot correct weak packaging or a damaged pallet. Before loading the container, inspect pallets, cartons, drums, crates, and wadding. Replace broken pallets and repair unstable unit loads rather than expecting blocking or strapping to hold it together. Using broken or damaged pallets can quickly lead to damaged cargo, especially in intermodal travel.

Confirm Weight and Distribution Limits

Before the first pallet enters the container, confirm the weight of the cargo, packaging, pallets, dunnage, and securement materials. The packed container must remain within the limits shown on its safety approval plate and any lower limits imposed by the equipment owner, carrier, terminal, route, or applicable law.

Weight should be distributed evenly across the floor to prevent tipping. Avoid concentrating dense cargo in one small area unless the floor loading and support have been evaluated for that configuration.

Heavy items generally belong low in the container, with lighter freight above when stacking is appropriate. Weight should also be balanced from side to side. An uneven load can affect handling and place added stress on the cargo, packaging, and securement system.

Control Every Void

Void space gives cargo room to move and build momentum. A small initial gap can become a larger problem after repeated vibration, braking, coupling impacts, and container handling.

As the container is loaded, watch for voids in these common areas:

• Between adjacent pallets
• Between freight and the sidewalls
• Between separate cargo sections
• At the nose of the container
• Between the final row and the doors
• Above or around irregular freight

Air bags and other void fillers can help control lateral movement between cargo units or between freight and the walls. Larger lengthwise gaps may require structural blocking, bracing, or strapping.

Void fill is usually a component of a securement plan, and it typically should not replace a primary restraint, like a loadbar or strapping system. A soft filler that limits side-to-side movement does not perform the same job as a rigid bulkhead designed to resist a strong longitudinal force.

Block Against Longitudinal Movement

Rail coupling impact makes accounting for forward longitudinal restraint especially important. Wedge systems create a bulkhead across the container using opposing wall-mounted components and a horizontal wood beam. Wedges should be placed as close to the freight as the approved loading method and container wall profile allow. Their purpose is to prevent cargo from beginning to move forward. 

Logistick’s Intermodal Wedge® is an AAR-approved one-way system designed for light to medium weight loads. It can be installed on the peak or in the valley of compatible corrugated walls and is listed for ISO shipping containers. It works with a 4×4, two properly fastened 2×4s, or a single 2×4 where the approved application permits.

The Intermodal Wedge® XL is designed for medium to heavy weight freight in domestic intermodal containers. It combines a Wedge and Intermodal Brace to provide additional strength against longitudinal load shift. It should not automatically be substituted into an ISO ocean container application simply because it carries the Intermodal Wedge name. Confirm the container type and applicable approved loading method first. 

Use Strapping for Irregular or Layered Loads

Rigid blocking works well when the load presents a stable face. Irregular cargo may also need strapping at selected heights or locations. The Intermodal Strap® from Logistick creates anchor points on compatible container walls and can be positioned where the freight needs restraint. It is intended for light- to medium-weight regular or irregular cargo and can also help separate stop-off shipments.

The complete securement system must include compatible banding and buckles selected for the load and route. Using an AAR-approved component does not make every possible configuration AAR-approved. Follow the applicable loading method, installation instructions, and current guidance.

Follow the Current AAR Loading Guidance

For containers entering North American rail interchange, consult the current AAR Circular 43-I and the applicable content in Section 6.0 of the AAR Intermodal Loading Guide. These materials address load securing, blocking, bracing, weight distribution, and void control.

Do not rely on an outdated loading diagram or assume that one approved component makes the entire shipment compliant. The commodity, container type, cargo weight, securement products, placement, and installation method must match the applicable guidance.

Complete a Final Inspection

Before closing the doors, walk through the load from nose to rear. Confirm that the weight remains balanced, pallets are stable, voids are controlled, and every securement component is correctly installed. 

Photograph the finished load, including the cargo pattern, restraint placement, and area near the doors. These records can support training, process reviews, and potential claim investigations if cargo gets damaged.

Prepare the Container for Every Leg

Proper intermodal loading is a sequence, not a final step added after the container is full. Container inspection, weight distribution, packaging, void management, blocking, strapping, and documentation all need to work together.

If you are evaluating a new load configuration, Logistick can review photographs, weights, container details, and route information to help identify a securement system worth testing before the shipment enters service.

The post How to Load an Intermodal Container Properly appeared first on logistick.com.

Start With the Freight Scenario

A cargo securement system should match the load rather than simply being the product a facility has always used. Freight weight is also important, but it is only one part of the decision. The commodity’s shape, packaging, center of gravity, pallet configuration, and pressure sensitivity all affect how it should be secured. A stable row of boxed products presents a different challenge from machinery, drums, paper products, or mixed freight. The amount and location of empty space also matter because freight can build momentum when it has room to move.

Transportation mode adds another layer. Highway, rail, and ocean transportation expose freight to different forces. A system that performs well during a highway trip may not be suitable for the longitudinal forces associated with rail or the repeated rolling and pitching experienced during an ocean leg in an ISO container.

Once those details are understood, buyers can begin comparing the major product families.

Loadbar Systems for Stable Pallet Rows

Loadbar Systems create a rigid barrier across an enclosed trailer. Logistick Loadbars use two pockets attached to opposing walls and a 2×4 installed horizontally between them. The beam sits against the rear face of the freight to prevent it from gaining momentum. This product family is often a practical choice for light- to medium-weight cargo arranged in stable, uniform pallet rows. Because the beam spans the trailer, one correctly selected system can restrain a cargo section without routing a strap around each pallet.

Loadbar Wide® is designed for many modern standard-width trailers and uses a 96-inch 2×4. Loadbar XL® is geared for slightly more narrow trailers, including refrigerated trailers

Loadbars are also useful for one-way routes. Unlike conventional reusable metal loadbars, a one-way Logistick system does not need to be tracked, stored, or returned to the shipping facility. That can reduce loss and return costs when trailers or equipment do not come back.

Wedge Systems for Stronger Longitudinal Restraint

Wedge Systems use opposing wall-mounted components and a horizontal wood beam to form a strong bulkhead. The beam is forced into the wedge pockets, creating outward pressure against the walls. Wedges primarily restrain forward longitudinal movement. They should not be described as a solution for lateral movement. Side-to-side movement may require airbags, void fill, strapping, or another suitable method in addition to the wedge system.

Wedge products are available for different trailer and container walls. Wedge XL® is designed for medium-weight loads in smooth-sided trailers. Super Wedge® XL is the strongest wedge in the line, built for the heaviest loads in smooth-sided trailers and containers. For corrugated walls, Intermodal Wedge® secures light- to medium-load domestic intermodal and ISO containers and fits either the peak or the valley, while Intermodal Wedge® XL adds a matching brace and roughly 50 percent more strength for medium- to heavy-load freight. Wedge International® is engineered for the valley of a standard ISO container wall, where the larger adhesion surface exposes more tape for maximum holding strength.

Floor Braces for Movement at the Base

A floor brace controls freight where many load shifts begin. Instead of spanning the trailer between opposing walls, it mounts to a suitable wood floor and creates a barrier at the base of the cargo.

This can be valuable for dense pallets and loads that may slide along the floor. A top restraint alone may not prevent the bottom of a pallet from moving, especially when the cargo has a high center of gravity. Blocking the base can help keep the load from leaning or tipping as the trailer accelerates or stops.

Floor braces are not interchangeable with wall-mounted systems. Before selecting one, confirm that the enclosed trailer or ISO container has a compatible wood floor and that the product is suitable for the load weight and transportation mode. Floor braces may also be used as part of a layered plan with wedges, strapping, or void control.

Strapping Systems for Irregular Freight

Strapping Systems secure cargo through tension. They are often more adaptable than a rigid beam when the load has an uneven face, contains mixed products, or needs restraint at a specific height. Logistick offers several types of Strapping Systems, including adhesive-mounted anchors, banding, buckles, E-track ratchet straps, and related equipment. Product selection depends on the enclosed trailer or container and the available anchor points.

For example, E-track ratchet straps attach to existing E-track rails inside an enclosed trailer. Other Logistick systems create temporary anchor points on suitable walls, allowing banding or a compatible ratchet strap to be positioned around regular or irregular freight.

Strapping can also reinforce a structural system. Some wedge products include anchor slots that allow them to be paired with an appropriate strapping method. In that arrangement, the wedge provides forward longitudinal restraint while the strapping adds control where the load needs it.

The tradeoff is labor and inventory. Reusable straps must be inspected, stored, recovered, and returned. Disposable banding requires cutting and proper disposal. Ready-to-use kits and integrated tensioning systems may reduce preparation time, but the best choice depends on shipment volume and loading workflow.

Air Bags and Void Fillers for Open Space

Air Bags and Void Fillers help prevent freight from moving into gaps between pallets or between the load and the trailer or container wall. They are particularly useful for controlling lateral, side-to-side movement.

An air bag is placed in a suitable void and inflated to the specified pressure. Other void fillers occupy open space without inflation. Corner protectors and related dunnage can help spread pressure or protect vulnerable packaging.

Void fill works best as part of a complete securement plan. It keeps freight from drifting into open space, but it generally does not replace the structural restraint needed to stop heavy cargo from moving forward. If a shipment has both a large rear void and side gaps, it may need a Loadbar or wedge for longitudinal restraint plus air bags or void fillers for lateral control.

Consider One-Way and Round Trip Costs

Reusable equipment can be cost-effective when the operation controls the trailer and can reliably recover, inspect, and store the products. However, the purchase price does not represent the entire cost.

Reusable bars and straps may be lost, left at a customer facility, or unavailable for the next load. Employees must also spend time collecting, inspecting, organizing, and returning them. These costs can make a reusable system less economical on one-way or irregular routes.

A one-way system travels with the freight and does not require a return process. This can simplify inventory management and keep securement equipment from becoming a source of delays. Buyers should compare total installed and operational costs instead of focusing only on the initial product price.

Account for Installation Labor

Every securement method adds steps to the loading process. Loadbars and wedges may require surface preparation, trailer measurements, and lumber. Strapping Systems involve selecting anchors, routing material, applying tension, and managing unused webbing or banding. Air bags require correct placement and inflation.

A product that is easy to purchase but difficult to install consistently can create errors at the dock. Buyers should consider how quickly employees can learn the system, what tools are required, and whether the process can be standardized across shifts and facilities. The best system is the system that fits the load and can be installed correctly every time.

Find the Right Fit for Your Freight

Choosing a cargo securement system is easier when you begin with the freight scenario rather than a familiar product. The commodity, transportation route, enclosed trailer or ISO container, return process, and available labor all point toward the right solution. If you are comparing several product families, Logistick can review your load details and help narrow the options.

The post A Buyer’s Guide to Choosing the Right Cargo Securement System appeared first on logistick.com.

Why Blocking and Bracing Matters

Cargo is subjected to acceleration, braking, turns, vibration, and impacts throughout its journey. Even heavy pallets can move when those forces act on them repeatedly. Once freight begins to shift, it can damage adjacent products, destabilize the trailer, or create a serious hazard when the doors are opened.

FMCSA cargo securement rules require that cargo transported by commercial motor vehicles be loaded and secured to prevent leakage, spillage, blowing, or falling from the vehicle. Securement systems must also prevent movement that could affect vehicle stability or safe operation.

Structural Bracing vs Tension-Based Securement

Cargo securement methods generally restrain freight through structural resistance, tension, or a combination of both.

Structural blocking and bracing place a rigid component against the cargo. Floor braces, wall-mounted wedges, and Loadbar systems create physical barriers that resist movement. These systems transfer force into the floor or walls of the enclosed trailer or container.

Tension-based securement uses straps, banding, buckles, or ratchets to apply force to the load or hold it against another surface. Tension systems can be useful for irregular freight or loads that require flexible restraint, but proper placement, tension and edge protection are essential.

Neither approach should be selected in isolation from the load configuration. Many shipments benefit from combining methods. For example, a shipper may use wedges or a Loadbar system to provide forward restraint, Floor Braces to control movement at floor level, and properly sized dunnage bags to fill lateral voids.

A Step-by-Step Approach for Enclosed Trailers

1. Inspect the trailer or container

Begin with a clean, serviceable piece of equipment. Inspect the floor and walls for damage, moisture, frost, debris, protruding fasteners, and other conditions that could interfere with securement.

Adhesive-backed products require a clean, dry application area. Floor-mounted products require a wood floor in good condition and an installation point clear of metal crossmembers or existing fasteners.

Do not assume the interior width is uniform. Trailer walls can bow or flex, and ISO containers have corrugated surfaces. Measure at the exact location where the securement system will be installed.

2. Evaluate the freight

Document the load’s approximate weight, dimensions, packaging, and configuration. Determine whether it is palletized, floor-loaded, rigid, fragile, or likely to settle during transportation.

Check how the weight is distributed. Dense or top-heavy freight may require a different approach from lightweight case goods, even when both occupy similar space.

Look for weak packaging surfaces. A brace should transfer force into a structurally sound part of the load, such as a pallet stringer or reinforced frame, rather than pressing against unsupported cartons or a pallet’s bottom deck board.

3. Identify every direction of possible movement

Evaluate forward and backward movement as well as lateral, side-to-side movement. Different products perform different jobs. Avoid treating one brace as a complete securement plan unless the application has been evaluated and the product is designed for that purpose.

4. Minimize open space

Blocking and bracing works best when securement components are positioned against the freight or when suitable void filler closes the remaining gap. Allowing cargo to build momentum before it reaches a brace increases the force placed on the freight and securement system.

Load the cargo tightly when its packaging permits. Fill appropriate voids and position structural braces close to the load so movement is restricted from the beginning.

5. Select the appropriate structural system

For freight in enclosed trailers or containers with wood floors, Floor Brace provides a practical alternative to conventional lumber blocking for light- to medium-weight applications. It is positioned against a pallet stringer or rigid floor-loaded cargo and secured to the floor with the specified duplex nails.

Floor Brace XL is intended for more demanding medium- to heavy-weight applications. It is manufactured from an engineered material and is recognized by the Association of American Railroads for lateral bracing applications. The required quantity and placement depend on the load’s weight and configuration.

For forward restraint in smooth-sided enclosed trailers, Wedge XL works with a 4×4 beam or two properly joined 2x4s and is intended for medium-weight loads. Super Wedge XL is the stronger option for heavy loads and works with a 4×4 beam. Both create a rigid bulkhead across the trailer and must be installed with the beam horizontal, properly fitted, and in contact with the freight.

When a horizontal barrier is appropriate for a light- to medium-weight load, a Loadbar system may also be considered. 

6. Install the system according to its instructions

Follow the product-specific installation guide rather than relying on a general rule of thumb. Use the specified beam size, fasteners, product orientation, and measurement allowance.

Keep wood beams horizontal so their stronger dimension resists the load. Place paired wall components at the same height so the beam remains parallel with the floor. Do not remove required pressure components or reposition adhesive products after they have contacted the wall.

Floor braces must sit flat and make solid contact with a pallet stringer or suitable structural portion of the freight. Install all specified nails and relocate the brace when a nail encounters a floor fastener or metal crossmember.

7. Perform a final securement check

Before closing the doors, confirm that:

• Each component is fully seated, adhered, or fastened.
• Beams are level and in the correct orientation.
• Braces contact structurally sound portions of the load.
• Forward and lateral movement have both been addressed.
• Dunnage bags are correctly sized and inflated without bowing the walls.
• Nothing has been installed against a damaged or contaminated surface.
• The securement plan matches the approved product instructions.

Drivers must be familiar with cargo securement procedures and may be required to inspect or adjust securement devices during transportation, even when another party loaded the trailer.

Build a Repeatable Blocking and Bracing process

The safest approach is not to improvise at the dock. Establish documented loading patterns, train employees on correct product selection, and keep installation instructions available at each loading location. Logistick manufactures products that provide practical structural options for enclosed trailers and containers while reducing reliance on conventional lumber bracing.

Not sure which method fits your load? Request free samples and speak with a freight securement specialist about your equipment, cargo configuration, and transportation mode.

The post The Complete Guide to Blocking and Bracing Your Cargo appeared first on logistick.com.

Understanding the Intermodal Strap Product Family

The four products in this product family fall into two groups: anchors and kits.

The Intermodal Strap® and Intermodal Strap® XL are the anchors installed on opposing container walls. Banding runs between these anchors to create a securement barrier behind or around the freight. Because the anchors can be positioned at nearly any height, they can accommodate regular palletized cargo, irregular freight, and loads that need to be separated for multiple stops.

The Intermodal Strap® Kit and Intermodal Strap® Kit XL pair the appropriate anchor with banding that is precut, coiled, and attached to the handle. This eliminates the need to measure and cut each length at the loading dock. The result is a more standardized setup that can reduce handling time and make installation more consistent across shifts and facilities.

When the Standard Intermodal Strap Kit Is Enough

The Intermodal Strap® Kit is designed for light- to medium-weight loads moving in domestic shipping containers. Each anchor comes with 20 feet of 3/4-inch orange polywoven banding precut and attached to the handle, making the system ready for installation without additional measuring or cutting. The banding is secured using BKB6 buckles, which are sold separately.

This system can be a practical choice when the commodity is relatively light, the load is stable and uniform, and the transportation route does not expose it to unusually severe forces. Common applications may include lighter packaged goods, cartons, and other freight that needs a flexible barrier rather than a heavy-duty bracing arrangement.

The standard system is also useful for irregularly shaped freight because the anchors can be positioned where restraint is needed. It can help segregate stop-off shipments, giving loaders a way to divide freight without relying on a fixed anchor point.

It is important to note that total load weight does not tell the entire story. Concentrated weight, tall pallets, open voids, weak packaging, a high center of gravity, and the way individual units interact can all increase securement demands.

When to Choose the Intermodal Strap Kit XL

The Intermodal Strap® Kit XL is the better fit when the shipment moves beyond the conditions the standard kit was designed to handle. It combines the Intermodal Strap XL anchor with 1-1/4-inch banding coiled and tied directly to the handle. There are several factors to consider if you’re thinking about stepping up to this kit.

The Load Is Medium to Heavy

The clearest reason to step up is load weight. The Intermodal Strap XL is made from a high-strength engineered resin and provides 33 percent more strength and impact resistance than the standard Intermodal Strap.

That extra capacity is important when the securement system must control heavier palletized goods or commodities that generate more force during acceleration, braking, coupling, or other changes in motion.

The Commodity Is Difficult to Restrain

Some loads require heavier-duty securement even when their total weight does not immediately appear extreme. Tall freight, dense products, irregular shapes, unstable stacks, and commodities with limited packaging support may place more stress on the restraint system.

A load with large unfilled spaces can also gain momentum before it reaches the securement barrier. Eliminating unnecessary voids remains important, but when the cargo profile still creates higher loading forces, the XL anchor and wider banding provide a more appropriate starting point.

Fragility matters as well. Heavy bottles, manufactured components, paper products, and other damage-sensitive commodities may justify stronger securement because a small amount of movement can lead to breakage, leaning pallets, crushed packaging, or rejected freight.

The Route Includes Rail

Rail transportation subjects freight to a different operating environment than a highway-only trip. Coupling impacts, repeated vibration, and longitudinal forces can test a load configuration more severely than it appeared to be tested at the dock.

For shipments traveling by rail, securement must be evaluated against the applicable intermodal guidance, including AAR Circular 43-I where relevant. The Intermodal Strap Kit XL includes 1-1/4-inch AAR-approved banding and is designed for heavy-duty intermodal and rail shipping environments.

The presence of an AAR-approved component does not make every possible load configuration automatically compliant. The commodity, weight, blocking, voids, anchor placement, banding, buckles, and installation method must work together as a complete system.

Why Choose the Kit Instead of Separate Components

The standalone Intermodal Strap and Intermodal Strap XL are useful when a facility already stocks compatible banding and wants to control how much is cut for each application. The kits make more sense when speed, consistency, and ease of training are priorities.

With the banding already coiled and attached to each handle, employees spend less time gathering components, measuring material, and preparing the restraint. That can simplify work instructions and reduce variation between installers. For a high-volume shipping operation, a few saved steps on each container can add up across an entire shift.

The XL also includes removal tabs, and both styles are compatible with Logistick’s Intermodal Strap Removal Tool. An anchor may be reused when its integrity is uncompromised, and the product itself remains undamaged.

Select the System Around the Actual Load

The standard Intermodal Strap Kit is an efficient solution for many light- to medium-weight loads. The Intermodal Strap Kit XL is the next step when cargo is heavier, the commodity is more difficult to control, or rail movements create more demanding securement conditions.

Choosing between them should be based on the complete shipment, including the commodity, weight distribution, packaging, void space, container type, transportation route, and applicable loading guidance. If you are unsure which system matches your application, request free samples and let Logistick review your load configuration before your next shipment.

The post When to Step Up to the Intermodal Strap Kit XL appeared first on logistick.com.

What Counts as One Loadbar Set?

A Logistick Loadbar system consists of two opposing pockets and a horizontal 2×4 spanning the interior width of an enclosed trailer. One pocket adheres to each sidewall, creating a barrier across the trailer.

Because the system spans from one sidewall to the other, the two pockets and the lumber should be counted as one complete Loadbar set. Ordering and inventory counts may list the individual plastic components, so confirm whether a case quantity is stated in pieces or complete sets.

Loadbars are typically installed horizontally, with the 2×4 parallel to the trailer floor. Both pockets should be positioned at the same height so the lumber sits level and makes proper contact with the freight.

Start With the Load Configuration

The goal is not to place as many Loadbars as possible. It is to create enough horizontal restraint at the correct locations to keep the freight from shifting during acceleration, braking, turning, vibration, and road shock.

Begin by looking at the complete load rather than the trailer alone. A fully loaded 53-foot trailer with tightly packed, uniform pallets may need a different arrangement than a shorter partial load with significant open floor space. The same is true for two shipments of equal weight when one consists of stable cartons and the other contains tall or irregular products.

Several factors determine how many Loadbar sets should be installed.

Load Weight

As freight becomes heavier, the force generated when it moves also increases. A single Loadbar set may be appropriate for some light- to medium-weight loads, but heavier cargo or a larger block of freight may require multiple restraint points or a different securement system.

Logistick Loadbar systems are designed primarily for light- to medium-weight applications. They should not be added repeatedly in an attempt to turn a system into one intended for a heavier load category. If the load exceeds the recommended application for the product, another blocking, bracing, strapping, or floor-mounted solution may be more appropriate.

Weight distribution matters too. A trailer carrying evenly distributed cartons does not behave exactly like one carrying a few dense pallets. Concentrated weight can place greater demand on a limited section of the securement system.

Freight Type and Pallet Stability

The way the commodity is packaged affects how much support it needs. Stable, consistently stacked pallets may be controlled with a Loadbar positioned against the rear of the final pallet row. Tall pallets, weak cartons, mixed-SKU loads, cylindrical products, and irregular freight may need restraint at more than one height or location.

A horizontal Loadbar should contact a structurally stable portion of the load. Placing it against fragile cartons or unsupported packaging can damage the product without controlling the pallet beneath it.

For tall or top-heavy freight, an additional horizontal Loadbar at another height may help control the upper portion of the load. Both bars must remain horizontal. Adding a second level is different from turning a Loadbar vertically, which is not a proper installation.

Trailer Length and Partial Loads

Trailer length influences how much open space can remain, but it does not create a standard formula such as one bar every several feet. What matters is where the freight ends and where separate sections of the load need to be restrained.

A partial load positioned toward the front of a long trailer can leave a large open area behind it. If the Loadbar is installed several feet away from the cargo, the freight may begin moving and build momentum before reaching the barrier. The Loadbar should instead be installed snugly against the freight so movement is controlled at its source.

Multiple sets may also be needed when different groups of freight must remain separated, such as stop-off shipments. In that situation, each independent section should be evaluated as its own securement zone.

Spacing Between Loadbars

Loadbar spacing should follow the freight configuration, not a universal distance measurement. The primary restraint should be placed directly against the rear face of the load. Avoid leaving a gap between the 2×4 and the cargo.

Additional sets may be appropriate when:

• Separate pallet groups need individual restraint
• Freight is loaded in distinct sections with voids between them
• Tall or unstable cargo needs support at more than one horizontal level
• The load configuration creates multiple potential movement points
• A securement review indicates that one set cannot adequately control the expected forces

More Loadbars are not a substitute for proper pallet placement, balanced weight distribution, strong packaging, and void management. Every part of the load plan must work together.

Choosing the Right Loadbar System

Logistick offers different Loadbar systems for different enclosed-trailer dimensions and operating needs.

The Loadbar Wide® is the newer-generation system developed for today’s standard-width trailers. It uses a standard 96-inch 2×4 and features an extra-deep lumber pocket. Its foam inserts create the necessary pressure across trailers with an inside width of approximately 99 to 102 inches, eliminating the need to cut the lumber in typical applications.

The Loadbar XL® is the original one-way Loadbar system. Despite the XL name, its main distinction is trailer fit rather than simply being a heavier-duty version of Loadbar Wide. Its larger adjustable foam insert helps accommodate variations in trailer width, including older trailers and refrigeration trailers. For maximum performance, the lumber is generally cut three inches shorter than the measured interior width at the installation point.

Measure the trailer at the exact installation area before selecting and preparing the system. Interior width can vary between trailers and even at different points within the same trailer.

How to Install Loadbars Correctly

Once the required number and locations have been identified, correct installation is essential.

First, select smooth sidewall areas that place the horizontal 2×4 level and directly against the freight. Clean and dry both application surfaces. Dust, dirt, condensation, frost, grease, or residue can interfere with adhesive performance, so use a dry cloth and, when needed, a scraper and rubbing alcohol.

Remove the tape backing from the first pocket and install it with the handle pointed away from the freight. Insert the prepared 2×4, place the second pocket on the opposite end, and slide it into position while its tape backing remains attached. Confirm that the lumber is horizontal, level, and snug against the cargo before exposing the second adhesive surface.

If the pressure is excessive, follow the applicable product instructions for adjusting the foam inserts. Never remove all the foam. Once installed, the pockets cannot be repositioned, so verify the height, orientation, and contact before pressing them firmly against the walls.

Follow the current installation and removal instructions for the specific Loadbar product being used. Removal guidance should also be available to the receiving facility so employees do not use unsafe methods or damage the trailer.

Get the Number Right Before Dispatch

The correct number of Loadbars is determined by the load, not by a universal trailer count. Start with a horizontal restraint directly against the freight, then evaluate whether the load’s height, weight, stability, spacing, or number of separate cargo zones calls for additional sets.

For unfamiliar commodities or recurring damage problems, a load review is the most reliable way to determine the right product, quantity, and placement. Logistick can evaluate load weights, photographs, trailer conditions, and shipping requirements to recommend an appropriate securement configuration.

Frequently Asked Questions

How many loadbars do you need per pallet row?

You do not automatically need one Loadbar for every pallet row. A Loadbar is commonly installed horizontally against the rear face of a group of tightly packed pallets. Additional sets may be needed for separate cargo sections, tall or unstable freight, open voids, or loads requiring restraint at more than one height. The final quantity should be based on the complete load configuration.

Can you use too many loadbars?

Yes. Adding unnecessary Loadbars can increase material and labor costs without correcting poor pallet placement, weak packaging, or excessive void space. More Loadbars also do not make a light- or medium-duty system suitable for cargo outside its intended application. Use the number required by the load plan and choose a different securement system when necessary.

Should loadbars be installed horizontally or vertically?

Loadbars must be installed horizontally, with the 2×4 parallel to the trailer floor. The pockets should be mounted at the same height on opposite walls so the lumber remains level. Never install a Loadbar vertically.

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